New Capability · Condition-Based Maintenance

Reliability.
Condition Monitoring.
Maintenance.

A single-window solution for your complete plant reliability spectrum. Certified by Parker Hannifin and SKF. Latest calibrated instruments. Qualified engineers. On-site execution at your plant — anywhere in Eastern India.

The Approach

What Is RCM?

RCM — Reliability, Condition Monitoring, and Maintenance — is a structured approach to industrial maintenance that shifts plant operations from reactive breakdowns to predictive, data-driven reliability management.

U3S Engitech delivers complete RCM services through a combination of state-of-art instruments, certified engineers, and established relationships with Parker Hannifin and SKF — the world's foremost authorities in hydraulic reliability and rotating-equipment condition monitoring.

The result is fewer unplanned stops, longer equipment life, lower spares consumption, and a maintenance budget driven by data rather than by emergency.

Why U3S RCM Stands Apart

  • Certified by Parker Hannifin for hydraulic diagnostics.
  • SKF Certified Maintenance Partner for condition monitoring.
  • In-house calibrated instruments — no rental, no delay.
  • Single window — diagnosis, repair, monitoring under one accountable team.
  • Active in Steel, Aluminium, Mining, and Paper sectors.
  • On-site execution across Odisha, Jharkhand, and Chhattisgarh.
The Three Pillars

R · C · M

Three integrated disciplines, delivered as one programme — from baseline reliability analysis through ongoing condition monitoring to executed maintenance.

R

Reliability

Establishing the reliability baseline for your critical plant equipment. We work with maintenance teams to identify criticality rankings, define failure modes, and design maintenance strategies that maximise uptime.

  • FMEA (Failure Mode & Effects Analysis) support
  • Criticality ranking of plant assets
  • Maintenance strategy development
  • MTBF / MTTR baseline establishment
  • Spares optimisation recommendations
C

Condition Monitoring

Real-time and periodic measurement of machine health indicators. Calibrated instruments detect developing faults before they cause unplanned stops — converting maintenance from time-based to condition-based.

  • Vibration analysis (ISO 10816 / ISO 13373)
  • Thermal imaging — motors, panels, hoses
  • Oil particle counting & contamination analysis
  • Ultrasound — bearings, steam traps, leaks
  • Hydraulic system health check & trending
  • Laser shaft alignment
  • Borescope inspection
M

Maintenance

Structured execution of preventive and corrective maintenance based on condition data. Move from time-based to condition-based intervention — reducing cost and extending equipment life across your asset base.

  • Scheduled preventive maintenance contracts (AMC)
  • Corrective maintenance & component replacement
  • Hydraulic fluid management & flushing
  • Bearing replacement & lubrication replenishment
  • Post-maintenance verification & documentation
Equipment

Our Condition Monitoring Instruments

Eight calibrated instruments owned, operated, and maintained in-house. No rental delays. No third-party dependencies. Every measurement traceable to a calibrated source.

SKF Microlog
Vibration analyser — portable, data-logging — for ISO 10816/13373 measurements on rotating equipment.
FLUKE Thermal Camera
Full-spectrum thermal imaging for hotspot detection on motors, panels, hoses, and bearings.
SDT 340 Ultrasound
Ultrasonic detector for bearing defect analysis, steam-trap testing, and compressed-air leak surveys.
ELCOMETER
Ultrasonic thickness gauge for plate, vessel, and pipeline corrosion monitoring.
Parker Hydraulic Datalogger
Complete hydraulic-circuit recording — pressure, flow, temperature trending across multi-channel sensors.
Parker Oil Analysis Kit
ISO 4406 contamination classification — particle counting, water content, viscosity measurement.
SKF Laser Alignment Kit
Precision shaft alignment to ±0.001 mm — for couplings, motor-pump sets, and gearbox assemblies.
Industrial Borescope
Internal inspection of cylinders, sumps, pipes, and inaccessible cavities — high-resolution video capture.
Why U3S for RCM

Four Structural Advantages

Modern Instruments

Latest calibrated equipment for highest data accuracy. SKF Microlog, FLUKE thermal, SDT 340 — owned, not rented.

High-Skilled Team

Certified engineers with plant-level execution experience — Parker, SKF, Lincoln trained.

Global Partnerships

Backed by SKF Group and Parker Hannifin certifications — directly accountable to OEM standards.

Single Window

From diagnosis to repair to monitoring — one accountable partner. One PO. One report. One escalation.

How We Engage

The U3S RCM Process

A seven-step engagement model — from initial plant survey to ongoing monitoring contract. Built to start small (single asset) or full-plant.

Initial Plant Survey & Asset Register

Walkthrough of the plant with maintenance team. Capture asset inventory, criticality context, and existing maintenance routines.

Criticality Analysis & Instrument Selection

Rank assets by criticality. Match each to the correct CM technique — vibration, thermal, oil, ultrasound, alignment, or borescope.

Baseline Measurement Campaign

First-pass measurement across selected assets. Establishes the reference signature against which future readings are compared.

Data Analysis & Fault Report

Engineering analysis of measurements. Detected faults, severity ratings, and root-cause hypotheses — issued as a structured report.

Remediation Recommendations

Prioritised action list with cost-impact estimates — covering bearing replacements, alignments, fluid changes, and component overhauls.

Periodic Monitoring Schedule

Convert the baseline into a recurring measurement programme — monthly, quarterly, or condition-triggered, per asset criticality.

AMC / Continuous Monitoring Programme

Long-term contract for measurement, analysis, reporting, and intervention — with escalation protocols for fault progression.

Commission a Plant Health Assessment

Our team will survey your critical assets, take baseline measurements with our calibrated instruments, and provide a detailed condition report with prioritised, costed recommendations — typically within two weeks of survey completion.